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Posts Tagged ‘corrosion’

Steel Buildings – Issues and Solutions

Thursday, August 27th, 2009

Steel buildings, undoubtedly, score over conventional structures but there are certain important points that one must remember before going in for a steel fabrication. These are important to be addressed as they determine the lifespan and durability of your steel building.

Following are certain areas of concerns and their remedies:

  • Corrosion - Being susceptible to corrosion, steel needs to be painted periodically. However, weathering steel could be an answer to corrosion but the use of this is not feasible at times; then under such circumstances, timely maintenance becomes a-must.
  • Fireproofing -  Although the steel members are incombustible but their strength is greatly reduced during disastrous fires. Therefore, it is important to protect the steel frame of a building by the materials that has certain insulating properties. Alternatively, a sprinkler system can also be installed for combating fires.
  • Buckling – Buckling usually occurs when the structural member is subjected to high compressive stress that the material is incapable of withstanding.  Use of an additional steel can save it from buckling.
  • Fatigue – Steel is susceptible to fatigue, the progressive and localized structural damage that occurs when a material is subjected to cyclic loading. Here, the dependable design helps to keep the stress below the threshold of fatigue limit.
  • Fracture – Another material defect, fracture also occurs under stress concentration. To avoid such structural failures, it is important to assess the material on the basis of fracture toughness. The detailed study is known as fracture mechanics, that is quite relevant to the erection of steel buildings.

The discussed problems do spell disaster but can definitely determine snowball into a predicament of the steel building if not taken care of.

Tags: corrosion, steel, steel building, Steel Buildings
Posted in Steel Buildings | 1 Comment »

Steel Buildings – Combating Corrosion is Imperative

Tuesday, July 28th, 2009

Corrosion is a process due to which longevity of steel buildings comes into question. Corrosion mars their physical, mechanical and aesthetic properties. Also termed as ‘rust’, it usually occurs when metal components come in contact with water, moisture in the air, acids, bases, salts, oils, aggressive metal polishes, chemicals or when unprotected against gaseous materials.

Corrosion can tarnish the appropriate functioning of the metal buildings, leading to spoilage and weakening of its integration. Corrosion also leads to stress in metals, which further reduces a structure’s tensile strength and ductility. At times, if corrosion is harsh and persistent, metals such as steel fail to recuperate and regain its usage. According to researchers, longevity and durability of metal reduces by 56-76% conforming to the corrosion level. Besides, the metal becomes incompetent to bear load and gives up on endurance as well.

An aftermath of corrosion activity decreases the bond capacity of your steel structure. Once this grows in volume, the bar diameter increases, and that eventually weakens the building’s strength.

There are various methods introduced by expert researchers which certainly are an absolute guide to prevent corrosion. Some of them are:

  • Applying coatings, preferably of Enamel or Polymer which acts as a shield.
    Plating with Zinc or Cadmium.
  • Avoiding faulty designs.
  • Usage of corrosion monitoring sensors and systems.
  • Designing non-toxic conversion coatings and self-healing hybrid coatings.
  • An intensive analysis of the environment and once it is controlled, ‘Corrosion Inhibitors’ can be put to practice such as Hexamine, Sodium Nitrite, Hydrazine and Chromates.
  • Applying either Cathodic or Anodic protection which essentially includes polarizing the steel until the surface attains uniform potential.
  • Chemically modify the surfaces for enhancing properties.

Employing Controlled Permeability Formwork (CPF) to increase the durability of the cover.
Corrosion certainly is a threat and its influence can shorten the life span of any metal building. But with the effective combating techniques, steel buildings can be turned into a much more enduring structures.

Tags: corrosion, metal buildings, steel building, Steel Buildings
Posted in Steel Building Advice | No Comments »

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